Warehousing

Improve warehouse operational efficiency, inventory accuracy and order fulfillment

Warehouse Kitting and Packaging
Improve line side assembly and fulfillment

QodeNext's Kitting Solution provides two kinds of rule set based kitting.

The first supports you in promotional activities where two products are merged in a promotional scheme into 1 SKU
The second supports oder based kitting wherein multiple SKUs and quantities constitute one order slip, courier AWB numbers and invoices are printed once an order kit is ready.

Groups and Package Separate but related SKU's and combine them into a kit with a new SKU. The kit is then treated as a single SKU inventory stock and is dispatched to the point of use instead of picking and packaging each individual item.This improves the speed and accuracy of the fulfillment process and allows for the scalability of the manufacturing process.

Challenges

In the production of goods with multiple components, it becomes tedios to manually pick, package and dispatch each of the SKUs correctly and in a timely manner.

  • Inventory management
  • Inaccurate order fullfillment
  • Inability to map with courier AWB numbers
  • Printing of documents like invoice and delivery challans
  • Manpower optimisation
Solution

  • Define Stock Kits: Production team defined the components of the kit
    The logic is programmed into our software
  • Create Stock Kits: Based on this ruleset, the software picks the parts of loads on trolley for kitting
  • This kit is given a new SKU and issues for storage or dispatch
  • Based on order, kitting is Done
  • Real Time labels, Invoices and Aallans are Printed.
Features
The comprehensive solution facilitates the following processes
  • Connection with ERP
  • Connection with courier companies
  • Real time documentation printing
  • Throughput reports
  • Inventory updates
Implementation

Solution


The modular and hardware independent structure makes it seamless to implement

Software


The software can be hosted locally in the facility, at a remote data center or on the Cloud.

Technology


  • Barcode
  • RFID

Hardware


  • Printer
  • Scanner/
    Mobile Computer
  • Vehicle mounted
    Scanner
  • Wireless
    Infrastructure

Universal


QodeNext solutions run on most of the global leading hardware devices. We partner with global hardware manufacturers like Zebra, Cognex, Sato, Datalogic to create an open technology platform to allow you maximise your existing infrastructure.
Book an appointment with our specialists today to implement the best solution for your business requirements.

Impact

  • Significantly reduce processing time
  • Minimize downtime for the assembly line
  • Improve workforce productivty of operators and handlers
  • Increase accuracy of re-assembly